Facebook
Categories

Folding Cartons solution

A digital printing solution for folding cartons and paperboard packaging, designed to support flexible production across coated paper, white paperboard and selected greyboard applications. The PackJet 2800 is designed for digital printing applications in folding cartons and paperboard packaging. Equipped with 24 Epson I3200 printheads, the system features a reported printing speed of 500 m²/h in 2-pass mode, a specified paper weight range of 120–450 g/m², and feeder-based .
Case Details

Folding Cartons Solution

Digital Printing for Folding Cartons & Paperboard Packaging


PackJet 2800

Digital Printing for Folding Cartons & Paperboard Packaging

The PackJet 2800 is designed for digital printing applications in folding cartons and paperboard packaging. Equipped with 24 Epson I3200 printheads, the system features a reported printing speed of 500 m²/h in 2-pass mode, a specified paper weight range of 120–450 g/m², and feeder-based production. A digital printing solution for folding cartons and paperboard packaging, designed to support flexible production across coated paper, white paperboard and selected greyboard applications.

Folding Cartons & Paperboard Digital Printing Solutions

Produce customized folding cartons and paperboard packaging with a digital printing workflow designed for short runs, multiple SKUs and changing packaging requirements.

Short-run custom cartons

Short-Run Custom Cartons

Flexible production for smaller orders and customized designs.

Multi-SKU packaging cartons

Multi-SKU Packaging

Manage different product designs and packaging versions.

Product packaging prototypes

Product Prototypes

Prepare packaging samples for design review and market testing.

Seasonal packaging

Seasonal Packaging

Support limited editions, promotional designs and seasonal collections.

Solution Overview

Folding carton printing solution overview

The PackJet 2800-24, engineered for folding carton and paperboard packaging digital printing and fitted with 24 Epson I3200 printheads to deliver high-throughput two-pass printing with single-sheet feeding and platform drying, targets packaging converters and printing manufacturers for use on coated paper, white paperboard and other approved paperboard substrates. Application testing has demonstrated its wide colour gamut, high colour saturation, sharp reproduction of 2 mm text and Grade A results in finished barcode verification, while final print quality and production performance depend on the substrate, artwork, ink conditions, drying settings and finishing requirements.

Target Applications & Materials

Different paperboard substrates require different preparation, printing and finishing checks.

Coated paper

Coated Paper

Check coating compatibility, ink adhesion, drying and finishing performance.

White paperboard

White Paperboard

Evaluate background consistency, brand colours, fine text, feeding stability and folding results.

Greyboard

Greyboard

Evaluate printed-paper mounting or direct printing separately, subject to substrate and machine compatibility.

Production Workflow

From artwork preparation to finished packaging.

01. Artwork & Prepress

Check artwork, dielines, imposition and colour files.

02. Paperboard Preparation

Inspect material, flatness and feeding conditions.

03. Digital Printing

Print approved artwork using specified machine settings.

04. Print Inspection

Inspect colour, fine details, adhesion and drying.

05. Finishing & Converting

Coating, lamination, die-cutting, creasing and folding as required.

06. Final Quality Control

Check appearance, dimensions, folds, bonding and final use.

Material-Specific Production Workflows

Each material follows its own preparation and finishing requirements.

Coated paper workflow

Coated Paper Workflow

STEP 01

File Preflight

STEP 02

Material Confirmation

STEP 03

Test Print

STEP 04

Adhesion & Drying

STEP 05

Colour Calibration

STEP 06

Finishing

Key checks: coating compatibility, small text, gradients, drying, stacking set-off and post-print finishing.

White paperboard workflow

White Paperboard Workflow

STEP 01

Structure & Dieline Check

STEP 02

Board Weight Confirmation

STEP 03

Feeding Test

STEP 04

Colour Proof

STEP 05

Printing

STEP 06

Drying

STEP 07

Surface Finishing

STEP 08

Die-Cutting & Creasing

STEP 09

Folding, Gluing & Final Inspection

Key checks: whiteness, colour consistency, registration, feeding stability and cracking or ink loss after folding.

Greyboard print and mount workflow

Greyboard Workflow A — Print & Mount

STEP 01

Print Decorative Paper

STEP 02

Dry or Cure

STEP 03

Optional Finishing

STEP 04

Mount onto Greyboard

STEP 05

Form the Box

STEP 06

Final Inspection

A route to evaluate for rigid gift boxes, presentation boxes and book-style boxes. Validate adhesive compatibility, flatness, bubbles and edge lifting.

Greyboard direct printing workflow

Greyboard Workflow B — Direct Printing

STEP 01

Machine Compatibility

STEP 02

Thickness & Feeding Test

STEP 03

Print Test

STEP 04

Ink Coverage Evaluation

STEP 05

Drying & Surface Inspection

STEP 06

Finishing Trial

Direct printing requires confirmation of board thickness, surface properties, feeding stability and safe printhead clearance.

Print Performance & Quality Control

Print performance and quality control

Wide Colour Gamut & High Saturation

Colour performance demonstrated in application testing.

2 mm Small Text Reproduction

Clear reproduction of small text in completed testing.

Grade A Barcode Verification

Grade A results achieved in completed barcode verification.

Production Quality Checks

Validate adhesion, drying, scuff resistance and converting performance.

Recommended validation also includes colour consistency, ink adhesion, drying and stacking, die-cutting and folding performance, and feeding stability.

Typical Packaging Applications

Consumer product cartons

Consumer Product Cartons

Retail packaging

Retail Packaging

Short-run packaging

Short-Run Packaging

Packaging prototypes

Packaging Prototypes

Technical Specifications

PackJet 2800-24 · Supplied specifications

Machine Model
PackJet 2800-24
Printheads
24 × Epson I3200
Ink Configuration
Latex / Pigment — as specified
Sheet Dimensions
2500 × 1600 mm, as supplied
Printing Speed
500 m²/h, 2-pass mode, as supplied
Paper Weight
120–450 g/m²
Drying System
Platform-based drying system
Drying Power
Requires confirmation before publication
Feeding System
Feeder-based single-sheet feeding
Barcode Verification
Grade A achieved in completed testing

Customer Benefits

Flexible Production

Support short runs and changing artwork requirements.

Material Options

Evaluate suitable paper and paperboard applications.

Print Detail

Application testing includes fine text and barcode verification.

Workflow Integration

Coordinate printing, drying and downstream converting requirements.

Who Is This Solution For?

Designed for packaging converters and print manufacturers evaluating digital printing for folding cartons and paperboard packaging.

Packaging Converters

Flexible carton production.

Carton Manufacturers

Paperboard packaging applications.

Digital Print Providers

Custom and short-run jobs.

Frequently Asked Questions

Common questions about materials, print quality and production workflows.

Which materials can be used for folding carton digital printing?
The solution is intended for coated paper, white paperboard and selected qualified paperboard substrates. Actual compatibility depends on material thickness, surface characteristics, feeding stability, ink conditions and machine configuration. Testing is recommended before production.
Can the PackJet 2800-24 print directly on white paperboard?
White paperboard can be evaluated for direct printing after confirming board specifications, feeding conditions and machine compatibility. Testing should include colour reproduction, fine text, drying, adhesion and post-print folding performance.
Can greyboard be printed directly?
Direct printing should only be considered after confirming substrate thickness, surface properties, feeding capability and safe printhead clearance. An alternative is to print decorative paper separately and mount it onto greyboard.
How should coated paper be tested before production?
Confirm coating compatibility and material flatness, then conduct test printing. Evaluate colour, small text, gradients, ink adhesion, drying, stacking set-off and compatibility with subsequent finishing.
What finishing processes can be used after printing?
Depending on the packaging design and material, downstream processes may include coating, lamination, die-cutting, creasing, waste removal, folding and gluing. Compatibility should be validated on printed samples.
Does the stated printing speed represent every production job?
The stated 500 m²/h figure is associated with the supplied 2-pass specification. Actual output can vary with print settings, artwork coverage, substrate, feeding, drying and production-line configuration.
How can print quality be verified?
Recommended checks include colour consistency, fine text, barcode readability, ink adhesion, drying, scuff resistance, die-cutting and folding performance, and feeding stability.
Can this solution be used for food packaging?
Food-packaging suitability requires separate evaluation of inks, coatings, migration risks and applicable regulatory requirements, especially where direct food contact is possible. Compliance should not be assumed without supporting validation.
Can I request a packaging print test?
Share your substrate specifications, artwork, target production volume and finishing requirements with the YiliJet team so your application can be evaluated.
Packaging application

Evaluate Your Packaging Application

Request a Packaging Print Test
Leave a message
FirstName *
LastName *
Email *
Message *
Company
Phone
Mobile